Vacuum Brazing Equipment Vacuum Brazing Device Featuring Powersupply AC 220V 380V Engineered for and Accurate Brazing

Product Description:

The Vacuum Brazing Machine, model ZT-ZKHJ180/E, is a state-of-the-art Vacuum Brazing System designed specifically for ultra hard materials. This advanced equipment is ideal for precision brazing tasks involving PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) tools, making it an essential solution for industries requiring high-quality bonding and superior performance. The ZT-ZKHJ180/E stands out as a reliable and efficient PCD/PCBN Tools Vacuum Brazing Machine, engineered to meet the stringent demands of modern manufacturing processes.

At the heart of the ZT-ZKHJ180/E is a high-quality quartz glass tube chamber, which ensures excellent visibility and resistance to thermal stress during the brazing process. This chamber type is crucial for maintaining a stable vacuum environment, thereby allowing for precise control over the brazing atmosphere. The vacuum environment minimizes oxidation and contamination, resulting in flawless joints and enhanced tool longevity. The quartz glass tube chamber is not only durable but also customizable to suit specific production requirements, providing flexibility and adaptability in various applications.

The overall dimensions of the machine measure 1600*950*900 mm, offering a compact yet spacious workspace that accommodates a range of component sizes. Additionally, the chamber size itself is customizable, with typical sizes varying to meet the unique needs of different brazing projects. This versatility makes the ZT-ZKHJ180/E a highly adaptable Vacuum Soldering Equipment solution for manufacturers who work with diverse materials and tool geometries.

Powering the machine is a robust and efficient power supply system compatible with both AC 220V and 380V, operating at 50/60Hz. This dual voltage capability ensures the machine can be seamlessly integrated into various industrial settings worldwide, accommodating different electrical standards and enhancing its global usability. The power supply is designed to provide consistent and reliable energy, which is critical for maintaining the high temperatures and precise control necessary for vacuum brazing processes.

The Vacuum Brazing System for Ultra hard Materials like the ZT-ZKHJ180/E is specifically designed to address the challenges associated with bonding superhard components. Traditional brazing methods often fall short when dealing with materials such as PCD and PCBN due to their extreme hardness and thermal conductivity. This machine’s vacuum brazing technology overcomes these challenges by creating an oxygen-free environment, preventing oxidation and ensuring a strong metallurgical bond without compromising the integrity of the base materials.

Furthermore, the ZT-ZKHJ180/E excels as a PCD/PCBN Tools Vacuum Brazing Machine by delivering uniform heating and precise temperature control, which are vital for achieving consistent brazing quality. This precision reduces the risk of thermal distortion and enhances the overall durability and performance of the brazed tools. As a result, manufacturers can expect improved productivity, reduced tool wear, and enhanced product quality when utilizing this vacuum soldering equipment.

In summary, the ZT-ZKHJ180/E Vacuum Brazing Machine is an indispensable piece of equipment for industries specializing in ultra hard material processing. Its quartz glass tube chamber, customizable size options, and versatile power supply make it a flexible and powerful solution for various brazing applications. Whether you are working with PCD, PCBN, or other hard materials, this vacuum brazing system guarantees superior brazing quality, operational efficiency, and long-term reliability. Investing in the ZT-ZKHJ180/E means equipping your production line with cutting-edge Vacuum Soldering Equipment that meets the highest standards of modern manufacturing.

Technical Parameters:

Applications:

The CTSTC ZT-ZKHJ180II Vacuum Brazing Machine is an advanced piece of equipment designed specifically for high-precision brazing applications. As a 2022 new model of vacuum brazing equipment, it integrates multiple heating methods including induction heating, resistance heating, and infrared heating to ensure optimal brazing quality. This machine is CE certified and manufactured in China, ensuring compliance with international safety and quality standards. It is ideally suited for industries that require reliable and clean vacuum brazing processes, such as the production of PCD/PCBN tools.

One of the most prominent application occasions for the CTSTC Vacuum Brazing Machine is in the manufacturing and repair of PCD/PCBN cutting tools. These tools demand precise brazing under vacuum conditions to maintain their cutting edge and structural integrity. The ZT-ZKHJ180II model supports a brazing capability of approximately 600 CNGA1204 pieces per cycle, making it highly efficient for batch production. Its vacuum process, which includes cleaning, fixing, drying, and brazing, guarantees a contamination-free environment, essential for producing high-quality vacuum soldered joints.

This Automatic Vacuum Machine for PCD/PCBN is also widely used in industries requiring the joining of complex components with minimal thermal distortion. The vacuum soldering equipment is perfect for aerospace, automotive, electronics, and precision tool manufacturing sectors, where component reliability and longevity are crucial. Its ability to perform multiple vacuum process steps within a single cycle streamlines production workflows and reduces manual handling errors.

In addition, the CTSTC ZT-ZKHJ180II Vacuum Brazing Machine is suitable for research and development laboratories focusing on material science and metallurgy. The precise control over heating methods and vacuum conditions allows researchers to experiment with new brazing alloys and techniques. Its packaging in a sturdy plywood box ensures safe transport, with a delivery time ranging from 45 to 60 days. Payment terms are flexible, including TT, LC, and Western Union, and the minimum order quantity is just one unit, making it accessible for both large-scale manufacturers and smaller specialized workshops.

Overall, the CTSTC Vacuum Brazing Machine is a versatile and reliable solution for any scenario requiring clean, efficient, and high-quality vacuum brazing or vacuum soldering, especially for PCD/PCBN tools and other precision components.

Customization:

CTSTC offers professional product customization services for the Vacuum Brazing Machine, model ZT-ZKHJ180II (also referenced as ZT-ZKHJ180/E). As a High Temperature Vacuum Welder designed for precision and efficiency, this Vacuum Soldering Equipment is certified with CE and proudly made in CHINA.

Our Vacuum Brazing Machine supports a brazing capability of approximately 600pcs per cycle using CNGA1204, ensuring high productivity. The machine features an advanced vacuum process that includes cleaning, fixing, drying, and brazing, making it an ideal choice for high-end applications.

Equipped with a reliable water cooling system and powered by AC 220V / 380V, 50/60Hz, this High Temperature Vacuum Welder guarantees stable and consistent performance. Customers can order starting from a minimum quantity of 1 unit, with pricing negotiable to meet specific budget requirements.

Packaging is carefully handled in sturdy plywood boxes to ensure safe delivery, with an estimated delivery time of 45-60 days. Payment terms are flexible, accepting TT, LC, and Western Union to accommodate various customer preferences.

Choose CTSTC Vacuum Brazing Machines for customized, high-quality Vacuum Soldering Equipment tailored to your manufacturing needs.